The FG40KK-1200G-90G-NG is a trusted encoder solution for heavy-duty industries such as metallurgy, steel rolling, and industrial drives. With a resolution of 1200 pulses per revolution, it provides a practical level of feedback suitable for control and monitoring applications in harsh environments.
It is widely recognized for its mechanical robustness and consistent performance, ensuring stable output even when exposed to severe vibration, dust, and extreme temperatures. In the steel industry, this makes it a critical component for maintaining productivity and safety.
We provide a custom replacement encoder that mirrors the original design and parameters, enabling seamless installation and direct compatibility with existing systems. This helps industrial operators maintain continuity without needing to redesign their setups.
Our replacement encoders are built with industrial-grade components, ensuring durability and operational stability under continuous stress. For metallurgy applications, where downtime carries heavy costs, this is a significant advantage.
Beyond standard replacements, we offer customized encoder development to meet non-standard requirements, giving operators flexibility to handle unique equipment conditions or special integration needs. This adaptability makes our encoders suitable for a wide range of heavy-duty uses.
To reduce procurement delays, we provide non-standard customization with a 15 working day lead time. This ensures that steel industry operators can receive critical components quickly, avoiding production disruptions and minimizing operational risks.
Technical data
| Parameter | Value |
|---|---|
| Pulse rates | |
| Standard pulse rates | 500, 600, 1000, 1024, 1200, 2000, 2048, 2400, 2500 |
| Special pulse rates | 4000, 4096, 4800, 5000, 8192, 10000, 12000, 16000, 16384, 20000, 25000, 40000, 50000 (further pulse rates according to customer specification) |
| Connection data | |
| Supply voltage | 12 V … 30 V DC (optional: 5 V DC) For UL and CSA Class 2 supplied |
| No load-current | approx. 50 mA at 24 V |
| Outputs | Current limited, short-circuit proof push-pull line driver with integrated impedance adaptation for 30 to 140 Ω lines |
| Pulse height (HTL) | approx. as supply voltage, output saturation voltage < 0.4 V at Iₗ 30 mA |
| Output current | max. 150 mA at 24 V (observe derating) |
| Internal resistance | 75 Ω bei 24 V |
| Slew rate | 200 V/μs with C_L 100 pF |
| Duty cycle | 1:1 ± 3 % for standard pulse rates 1:1 ± 5 % for special pulse rates up to 25000 pulses |
| Square wave displacement 0°, 90° | 90° ± 3 % for standard pulse rates 90° ± 5 % for special pulse rates up to 25000 pulses |
| Max. frequency | 200 kHz, Higher max. frequency on request |
| Special output voltage 5V (TTL) | |
| Pulse height | 5V, RS422-compatible (TIA/EIA-Standard) |
| Supply voltage | 12 … 30 V DC (optional: 5 V DC) For UL and CSA Class 2 supplied |
| Alternative Connection Data (from image(1)_1.png) | |
| Supply voltage | 5 V … 30 V DC For UL and CSA Class 2 supplied |
| No load-current | Approx. 120 mA at 5 V, approx. 50 mA at 24 V |
| Output signals | 2 sinusoidal signals A and B each with inverted signals Reference pulse with inverted signal Signal amplitude 1 V pp / R_L = 120 Ω Error signal and inverted signal Signal amplitude 5V |
| Resolution | 1024 signal periods |
| Duty cycle | 1 ± 0.1 |
| Phase shift A, B | 90° ± 1° |
